Calculation of the Chemical Sludge Flowrates...

An Example...

Data...

There is an industrial wastewater treatment plant at which chemical treatment is being applied...
The flow - chart of the chemical treatment units of this plant is given below...

Wastewater flow - rate : 3,200 m3 / day
Influent BOD5 : 500 mg / L
Influent COD : 750 mg / L
Influent SS : 150 mg / L

Assumptions...

Removal efficiency of SS : 70 %
Dosage of Al2(SO4)3.18(H2O) : 5 mg / L
Dosage of Ca(OH)2 : 3 mg / L
SS Percentage of the chemical sludge : 1.50 %

Note : Type of the chemicals to be used and the optimum dosages of them must be determined by the "JAR Test"...

Calculation...

Correction Factors...

For Ca(OH)2 as Example...

Ca(OH)2 + SO4- 2 Ca(SO4) + 2 OH-
74 gr 96 gr 136 gr

74 gr Ca(OH)2 136 gr Ca(SO4)
1 gr X
______________________________________
X = 1.84 gr / gr

Amount of SS Based Sludge After Chemical Treatment...

( 150 mg / L ) x ( 10- 6 kg / mg ) x ( 103 L / m3 ) x ( 3,200 m3 / day ) x ( 0.70 ) = 336 kg / day

Amount of Al2(SO4)3.18(H2O) Based Sludge After Chemical Treatment...

( 0.153 ) x ( 3,200 m3 / day ) x ( 5 x 10- 3 kg / m3 ) = 2.45 kg / day

Amount of Ca(OH)2 Based Sludge After Chemical Treatment...

( 1.84 ) x ( 3,200 m3 / day ) x ( 3 x 10- 3 kg / m3 ) = 17.67 kg / day

Amount of Total Sludge After Chemical Treatment...

MSLUDGE = 336 + 2.45 + 17.67 = 356.12 kg / day

Volume of the Total Sludge After Chemical Treatment...

VSLUDGE = ( 356.12 kg / day ) / [ ( 1,000 kg / m3 ) x ( 0.015 ) ] = 23.74 m3 / day